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Custom Precision Plastic Machining


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For custom plastic precision machining, Plastic Design and Manufacturing Inc. provides the services that you need. Working with all types of plastics: UHMW, PTFE, Nylon, PVC, Acetal, Acrylic, and many more, we can manufacture your products using our wide range of plastic precision machining expertise. Machining processes available include turning, milling, routing, threading, knurling, pocketing, and drilling, with CNC control capabilities for high precision work. We can manufacture parts with diameters as small as 0.60", or as large as 16". Part lengths can run to 72" for conventionally turned products, 24" for CNC turning, and maximum dimensions of 60" x 120" for milling and routing processes.

Our full service expertise also includes assistance in material selection depending on the precision tolerances required, as well as data sheets and printing services. We can provide in-house fixturing and tooling specialized for plastic machining, and we never re-use tools from one material to another in order to avoid contamination. With clients from industries as varied as textiles, aerospace, chemical, medical, and converting, we are fully prepared to meet any need that you may require.






Custom Plastic Precision Machining Specifications

General Machining Capabilities

Milling
Routing

Screw Machining

Turning

Part Diameter

Max : 16 in(203.2 mm)
Min : .060 in(1.524 mm)

Part Length

Max (CNC Turning) : 24 in(609.6 mm)
Max (Conventional Turning) : 72 in(1828.8 mm)

Max (Milling/Routing): 60 in(1524 mm)

Part Width

Max (Milling/Routing) : 120 in(3048 mm)

Tolerances

Precision Tolerances met Per Material

Machining Processes

Boring
Counterboring

Countersinking

Drilling

Facing

Knurling

Parting/Cutting

Pocketing

Profiling

Tapping

Turning:
  • Contour Turning
  • Form Turning
  • Taper Turning
  • Straight Turning
Threading
  • External
  • Internal
Internal Forming

Tooling/Fixtures

In-House Fixtures & Tooling
Tooling Manufactured with Plastic Machining in Mind:
  • Cutting Angles
  • Rake Angles
  • Clearances
Never re-use tools from one material to another to avoid contamination

Equipment Capabilities

CAM Programming Services
Client Select Correct material for their Application

CNC Control Capabilities

Provide Comprehensive Data Sheets to Help

Machinery Axis

4-Rotary Table

Secondary Services Offered

Direct to Surface Printing
Engraving

Hot Stamping

Screen Printing

Production Volume

Long Run
Low Volume

Mid Volume

Short Run

Lead Times Available

Fulfillment Services
J.I.T. Deliveries

Rush Services Available

Industry Focus

Aerospace
Agricultural

Architectural

Chemical

Conveyor

Electronic

Farming

Food

Machine Tool

Marine

Medical

Packaging/Converting

Pharmaceutical

Textile

Intended Applications

Bushings
Doors

Pins

Shafts

Shims

Spacers

Stand-Offs

Steps

Valve Bodies

Valves

Industry Standards

FDA - Food And Drug Administration
Mil-Spec - Military Specifications

SPC - Statistical Process Control

File Formats

AutoCAD (DWG,DWZ)
BMP - Bit Mapped Graphics

DXF - Drawing Interchange Format, or Drawing Exchange Format

GIF - Graphics Interchange Format

IGES - Initial Graphics Exchange Specification, ANSI file format.

Inventor (IDW, IPT)

JPG or JPEG - Joint Photographic Experts Group

PDF - Portable Document Format

Pro-E or Pro/Engineer (DRW,PRT,XPR)

SolidWorks SLDPRT,SLDDRW,SLDDRT)

STEP - Standard for the Exchange of Product Model Data

TIFF - Tagged Image File Format

Materials Worked With

ABS
Acetal

Acetal AF Blend

Acetal SD

Acrylic

Acrylic/PVC Alloy

Adhesives

Bullet Resistant Laminates

Cast Acrylic:

Cast Acrylic-Aircraft/Aerospace Grade

Cast Acrylic-Rod and Tubing

Cast Nylon

Ceramics

Cleaners/Polish

Copolyester

CPVC

Cross-Linked Polystyrene

ECTFE

ETFE

Expanded Rigid PVC

Extruded Acrylic Rod and Tube

Extruded Clear Acrylic Mirror Sheet

FEP

Firesafe Materials

Flexible Tubing

Fluorocarbons

Fluoropolymer Tubing

FR ABS:

G-10/FR-4

G-11/FR-5

G-7

High Performance PTFE Tapes

High Pressure Laminates

HIS,HIPS

Nylon 6/6

Nylon MD

PAI

PBT

PCTFE

PEEK

PEI

PET

PETG

PFA

Phenolics

Phenolic Tooling Plate Materials

Polyarylate

Polycarbonate Engineering Grade

Polycarbonate Film

Polycarbonate/Glazing

Polycarbonate Tubing

Polyester

Polyethylene

Polyamide

Polypropylene

Polyurethane

PPS

PSU

PTFE

PTFE Filled

Pultruded Fiberglas

PVC

PVDF

PVF

Rubber Products

Rulon

Turcite

UHMW

UHMW Tape

Urethane

Vespel:

Vinyl Strip Doors

Viton

Welding Rod


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